Dry mortar plant is becoming more and more popular because it can meet different production requirements of dry powder mortar, dry powder materials, dry-mixed plaster mortar, mortar required for insulation system, and decoration mortar, etc. Nowadays, it is ordinary that the dry mortar is used in the construction projects, for masonry, coating and screeding. More importantly, using dry mortar can save a lot of time, labor and cost. So, many constructors buy dry mortar plant for the large market of dry mortar. What’s more, dry mortar plant has quick payback and low cost of initial building. It is really a good choice to invest a high efficient dry mortar mixing plant.
AIMIX GROUP–A Strong Powerful Dry Mix Mortar Plant Manufacturer
We aimix group is one of largest and earliest dry mix mortar plant manufacturers in China. Our dry mix mortar plants have been exported to Iran, Pakistan, Indonesia, Cambodia, Sri Lanka, Qatar, India, Vietnam, Thailand, Romania, Peru, South Korea and other countries. We have dedicated in manufacturing dry mortar mixing plant for many decades, we have mastered skillful manufacturing technology and we can supply the most favorable dry mix plant price, if you want dry mix mortar plant price list, you can contact us on the website.
Several months ago, our respectful customer from Iran told us, he has some construction projects, but he was anxious for the engineering progress. He was lack of a high efficient dry mortar plant to help him to finish his work. After we learn his worry, our professional sales asked for his requirements, finally we helped him set up a plan perfectly fitting for him and gave him the most favorable price. The GJ30 is very suitable for his requirements of cost and productivity. And he was very satisfied for the design plan and the quotation. Later, we asked him to visit our factory to see the manufacturing process of his dry mortar plant. Now, the dry mortar plant is put into using and works high efficiently. Our customers was very satisfied with the equipment and spoke highly of it. We also supply different types of tile adhesive manufacturing plant, if you are interested.
Several Important Points Before Customers Buy A Dry Mix Mortar Plant
There are many kinds of dry mix mortar plants with different configures and capacities. Customers should list their requirements and questions. Here are some FAQS that we need to know and customers should figure out in general.
1. How much capacity (t/h) do you need for dry mix mortar plant?
2. What type of dry mortar do you want to produce?
3. How many kinds of raw material do you have? What are they?
4. Need sand drying machine?
5. What’s the fuel: gas, diesel or coal?
6. What’s the humidity of the input wet sand?
7. What’s the humidity of the dry sand?
8. Need bag packing or bulk truck loading after mixing?
9. Any special requirement for layout design?
10. Whats your power supply voltage/frequency for 1phase and 3phase?
The Classification Of Dry Mortar Plant From Aimix Group
There are 4 types that dry mortar plants we can supply, such as simple dry mix mortar plant, small tower mortar plant, Medium-size dry mortar plant and large-size dry mortar mix plant.
Simple Dry Mortar Plant
It is more suitable for personnel or small investment company.
It occupies small space, less than 3.5m in height. To be frank, an ordinary house can be as a workshop of simple dry mix mortar plant.
It is easy in operation. There are 2-3 workers who can realize the daily production.
It has high productivity that single batch can produce 1-2 tons; the daily output is as high as 20-25 tons.
Small Tower Dry Mortar Plant
It is suitable for initial investment of dry mix mortar manufacturing plant. It is the best choice for customers has limit workshop in height for this mini dry mortar plant. About small dry mortar production line, you can see more here.
It covers an area of about 20 m and a height of 6.5 m.
It has adopted the frame structure of two layers above and below.
It can produce 3-5 tons per hour.
Our small dry mortar plant is equipped with twin-shaft gravity mixer machine, finished product silo, pulse dust collector and packing machine.
Medium Size Dry Mortar Plant
Our medium size dry mix plant has middle investment requirement, quick return profits. In the meantime, it can be upgraded as a fully automatic dry mortar plant.
It has adopted frame structures of three layers of upper, middle and lower, included premixed silo and twin-shaft gravity mixer machine, finished product silo and packing machine. At the same time, it is equipped with a pulse dust collectors.
Medium sized mortar plant has space demand of 30m area and 8.5 m in height.
Large Size Dry Mortar Plant
It has high automatic degree. There is no need of any worker in the manufacturing process except for central controlling room and packing place. It is can be seen that large size dry mortar batching plant can save a lot of manpower and can satisfy large amounts of productivity. One or two workers can complete the whole produce.
Large medium dry mortar equipment has high cost and long period of payback. It is not suitable for small investors.
It adopts different device structure in different working process and is equipped with dust control interface in every dust point. All adopt sealed dustproof treatment, reduce the dust pollution under the working environment, environmental protection is extremely high.
Our company provides one-stop free service (excluding the cost of overseas on-site guidance) in the aspects of process design, mortar mixing ratio and construction process to solve users’ worries. If you want to build a high efficient dry-mixed mortar plant and want to learn how to build your mortar plant . Then, you can contact us and we have many successful cases to share with you. We have professional engineers can help you to make a perfect dry mortar layout plan. We will help you choose the appropriated dry mortar plan which can reach the most maximum productivity effect for you. Moreover we as a reputable dry mortar plant manufacturer have built more than 180 sets of dry mix mortar plants for our customers, you can visit our factory to see and observe our dry mix mortar plants on spot site. In the factory, we have professional engineers and sales who will describe dry mortar plants for you in details, I believe they will help you a lot.
Some Tips Of Maintenance Of Dry Mix Mortar Plant
1. Check whether the lubricating oil at each lubrication point of dry powder mortar mixing plant is sufficient to ensure that the oil mist in the air path system is sufficient;
2. Check whether the motors and electric appliances of dry mortar plant are overheating, and whether there is noise; check whether the indicator of the instrument is in normal state and whether the signal system is intact;
3. Keep the surrounding environment clean and tidy;
4. Check regularly whether the opening and closing of the adjusting cylinder, electromagnetic valve and butterfly valve in the dry mix plant can meet the requirements;
5.Check each system for leakage, oil leakage, leakage of electricity, ash leakage and other phenomena. If this phenomenon occurs, it needs to be dealt with in time
6.At the same time, the mixer of the dry powder mortar equipment and the discharge hopper should be cleaned every 4 hours to avoid residual consolidation, which will affect the normal use of the dry mortar plant.
7.At the end of each operation, drain the internal water from the filter, gas storage tank and air compressor, and remove any faults during operation of dry mix mortar production plant.
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Many advantages Of Choosing Dry Mix Mortar Plant From Us
1. Wide application: our dry mortar plant for sale can manufacture many types of dry mortar materials such as masonry mortar, plastering , mortar , polymer mortar required for insulation and fine crushing.
2. Lower investment: we have competitive prices especially for insulation dry mortar plant and decoration dry mortar plant. These equipment has advantages of low input, quick return in a short period. What is more, it can avoid idle equipment and waste of resources caused by excessive investment.
3. Simple operation: our dry mortar plant is easy to operate and has low energy consumption. The output can reach about 5-40t/h. There is no need to build a large and high workshop building, so that it can save amounts of initial investment.
4.Longer service life: our dry mix mortar making plant has adopted twin shaft gravity mixer machine. It is developed on the basis of the technical essence of the multi-generation new types and have special features of automatic feeding, pneumatic discharging and no lumps, no dead Angle.
5.Automatic computer control: it has set up a PLC system with characteristics of intelligent identification, passive measurement, high sensitivity, stable performance, strong anti-interference ability and accurate measurement.
Main Constitutions Of Dry Mix Mortar Plant
1. Three-cylinder dryer machine
Three-cylinder dryer machine is our patent product of our company. Its main function is to get rid of the water in the yellow sand, Temperature measurement and cooling equipment are set in the process of grading and conveying so as to ensure that the temperature of yellow sand before entering into the storage tank is less than 60 degree. This design can keep good quality of mortar products and the good performance of dry mortar plant.
2. Energy-saving gas and fuel drying system
This system has advantages of small energy consumption, green and environmental protection.
It can realize common use of coal and gas.
3. Twin Shaft Gravity-Free Mixing Machine
The impeller barrel of the gravity-free mixer is equipped with a twin-shaft reverse selected blade, which is overlapped and forms a certain Angle. The impeller blade rotates to throw the material to the space flow layer, resulting in instant weightlessness and falling into each area. The materials are mixed back and forth, and the axial diameter moves to achieve uniform mixing.
Have the following advantages:
1)Cross – Angle mixing, no dead Angle;
2)Dynamic manual sampling port is convenient for sampling;
3) Blade adopts wear-resistant cast steel material with long life;
4) Double big door device, feeding quickly and clean;
4. Pulse Dust Removal Equipment
Have the following advantages:
a. The dust removal efficiency can reach 99.9%, and the dust emission can be controlled below 30mg/Nm3.
b. It adopts advanced sealing measures and air leakage coefficient is less than 2%. High concentration of dust under 100g/Nm3 can be treated.
c. It is used of advanced structural design, large filtering area per unit volume,and small equipment volume.
d. The ash cleaning method is unique and effective, which extends the service life of the filter bag. Reliable quality of key parts and long service life.
e. Stable performance, high degree of automation, simple daily maintenance management.
5. Conveying Equipment
It is a vital equipment in transferring dry mortar.
There are two types used commonly in the dry mortar plant. One is belt conveyor, the other one is bucket conveying equipment.
For bucket conveying equipment, chain bucket elevator is the most common used elevating equipment. It can be applied in vertical convey of medium and large blocks and some abrasive material such as lime stone, cement, coal with temperature less than 250 degree.
Have following advantages:
A.It has a wide scale of elevation.
B.It has large capacity of transport.
C.It is more stable in the process of elevating.
D.It has a longer service life.
6. Automatic controlling system
The controlling system has adopted PLC system of Siemens and famous imported brand industrial machine.The visual operation platform can automatically control the whole production process of batching, mixing and so on. It is easy to check and maintain.
7. Valve Packing Machine
We have two types of packing machines, consisting of pneumatic valve pocket packing machine and impeller type valve mouth packing machine.
It has more advantages of pneumatic valve pocket packing machine
Have the following advantages:
A. It is easy to operate, the capacity of package is 15-20t/h.
B. It has advanced structural design and small volume.
C. It has more stable performance and high degree of automation.
D. It is convenient and easy to take maintenance.
We are professional dry mortar plant manufacturer occupied large markets at home and abroad. Up to now we have helped many customers set up their dry mortar plants more than 180 sets. We have advanced technology, professional service team and rich exporting experience. Moreover we can offer the most favorable price for customers with good quality dry mortar plant. If you are interested in dry mortar plant, or if you are looking for reasonable dry mix mortar plant supplier, you can contact us right now, we will reply you quickly.