Dry mortar production line is a set of equipment to produce dry mortars for construction industry or other fields such as dry powder mortar, dry powder materials, dry-mixed plaster mortar, mortar required for insulation system, and decoration mortar. With the rapid development of construction industry, it has larger and larger demand of dry mortars. Thereupon, dry mortar production line plays an imperative role in producing all kinds of dry mortars. What is more, dry mortar production line has become more and more popular due to its high productivity, automatic operation, saving energy and environment protection. It is also a good choice for customers who want automated dry mixed mortar production line as an investment project.
| Models | GJ20 | GJ30 | GJ50 | GJ60 |
| Production | 20 | 30 | 50 | 60 |
| Capacity | ||||
| (T/H ) | ||||
| Control | Semi-auto/Full auto | Semi-auto/Full auto | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
The Advantages Of Choose Aimix Group
Aimix group is an integrative manufacturer combined manufacturing, selling and servicing as one unit. With rich experience of manufacturing and exporting mortar production line for more than 30 years. We have the abundant technical force, the advanced dry mortar making line, the first-class production. Therefore, we have large markets and good honour all over the world. At the same time we can offer favorable price and considerable service. Therefore, more and more customers all over the world have chosen our dry mortar production lines. Up to now, our good quality dry mix mortar production lines have been exported to more than 30 countries, such as Iran, Pakistan, Indonesia, Cambodia, Sri Lanka, Qatar, India, Vietnam, Thailand, Romania, Peru, South Korea and other countries. Till now, we have helped customers set up more than 180 sets of dry mortar production lines and our clients have received great profits from the high efficient dry mortar production lines.
| Models | GJ30 |
| Production Capacity (T/H ) | 30 |
| Control System | Semi-auto |
| /Full auto |
Diversified Dry Mortar Production Line We Can Supply
There are mainly divided into three kinds of dry mortar production lines, which are simple dry mortar production line, fully automatic dry mortar production line and semi-automatic dry mortar production line. These three types dry mortar production lines have each characteristics that can satisfy different requirements of productivity, different sites scales and different investment requirements.
Simple Dry Mortar Production Line
Simple dry mortar production line is mainly consisted of weightlessness mixer machine, dry powder bunker, packing spiral, etc. This kind of production line has characteristics of lower cost, quick returns, but simple dry mortar production line has low production and high manpower cost. The working environment has high dust content. It is much fit for initial investment.
| Models | GJ5 | GJ10 |
| Production | 5 | 10 |
| Capacity | ||
| (T/H ) | ||
| Control | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
Semi Automatic Dry Mortar Production Line
Semi automatic dry mortar production line is suitable for most buyers. Semi auto dry mortar production line is composed of weightlessness mixer machine, finished product silo, packing machine, bucket elevator, premixed warehouse, dust remover, air compressor system, controlling system, etc.
Semi automatic dry mix mortar production line is more expensive than simple or small mortar production line. While it has good condition in working environment which has good dust removing effect. Moreover it has higher productivity than simple dry mortar production line.
| Models | GJ15 | GJ10 |
| Production | 15 | 10 |
| Capacity | ||
| (T/H ) | ||
| Control | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
Fully Automatic Dry Mortar Production Line
Fully automatic dry mortar production line has higher investment cost, on the contrary, it has highest productivity and higher return than other two types. It is much suitable for larger investor and medium or large cities where have good wall insulation foundation. Fully automatic dry mortar production line has high degree of automation installed a PLC system. 1 or 2 workers can control the whole manufacturing process. It can realize man-machine interface conversation. It can be monitored in the whole manufacturing process. At the meantime, fully automatic dry mortar production line has automatic packing machine, more efficiently.
| Models | GJ30 | GJ40 |
| Production | 30 | 40 |
| Capacity | ||
| (T/H ) | ||
| Control | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
The Procedure Of Dry Mortar Production Line Operation
1. Before testing the mortar production line, the reducer of this set of dry powder mortar equipment must be refueled first (according to the standard).
They include: ①. feed pump reducer ②. batching weighing bucket ③. bucket elevator ④. twin-shaft weightlessness mixer machine ⑤. finished warehouse reducer ⑥. air compressor, etc.
2. Connect all the motor lines, connect the pneumatic control line to the power distribution cabinet, and then try to turn one by one, adjust the turn, weigh the ingredients, and prepare the production after debugging of the valve port packaging machine of dry powder production line.
3. First start the bucket elevator, air compressor, dust collector, start the batching hopper to work, and lift the prepared materials from the bucket to the to-be-mixed bin.
4. Start the twin shaft weightless mixer, and start the motor of finished warehouse.
5. After working for 3-5 minutes of twin shaft weightless mixer, operator should start the power supply of finished product bin, open the valve of dual-shaft weightless mixer and put the material into finished product bin for packaging.
6. When the pneumatic valve button is released, the pneumatic door is closed and the bucket elevator is started for the second batch feeding.
When working the twin shaft weightless mixer and finished product warehouse are always running.
| Models | GJ50 | GJ60 |
| Production | 50 | 60 |
| Capacity | ||
| (T/H ) | ||
| Control | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
| Models | GJ80 | GJ100 |
| Production | 80 | 100 |
| Capacity | ||
| (T/H ) | ||
| Control | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
Twin Shaft Weightlessness Mixer Machine vs Vertical Mixer
At the beginning, many manufacturers get used to vertical mixer to mix materials, but according to market feedback, vertical mixer can work well when it mixes materials with little difference in density. But when the materials have large differences in density, vertical mixer may occur stratification phenomena.
Twin shaft weightlessness mixer in automatic dry mortar production line will not occur stratification phenomena when it is working. Furthermore, it has a higher mixing speed. In general, it can mix evenly in 8 minutes, so it is very productive.
What’s more, we aimix group has advanced technology and based on the ongoing practice of technological innovation, our twin shaft weightlessness mixer has the following advantages:
1. Cross – Angle, no dead Angle
2. Dynamic manual sampling port is convenient for sampling.
3. Blade adopts wear-resistant cast steel material with long life.
4. Double big door device, feeding quickly and clean.
| Models | GJ20 | GJ40 |
| Production | 20 | 40 |
| Capacity | ||
| (T/H ) | ||
| Control | Semi-auto/Full auto | Semi-auto/Full auto |
| System |
Contact Us
Besides dry-mixed mortar production line, we also can supply dry mortar plant, ready mix plaster plant, and till adhesive manufacturing plant, any question or want to get specific quotation, please contact us without hesitation.